5S Web Page
5S is a technique for organizing a workplace, especially a shared
workplace like a shop floor or an office space. It's sometimes
referred to as a housekeeping method but this description can
be misleading because organizing a workplace goes beyond housekeeping.
The key targets of 5S are workplace morale and efficiency. The
point of 5S is, to assign everything a location, time is not wasted
by looking for items. It is quickly apparent when something is
missing from its designated location. 5S advocates believe the
benefits of this style comes from deciding what should be kept,
where it should be kept, and how it should be stored.
A very important part of 5S and "standardized cleanup"
is Seiton. Seiton is often misunderstood, perhaps due to efforts
to translate into an English word beginning with S such as sort
or straighten. The key concept here is to order items or activities
in a manner to promote work flow. For example, tools should be
kept at the point of use, workers should not have to repetitively
bend to access materials, flow paths can be altered to improve
efficiency.
5S are:
Seiri: Separating: Refers to the practice of going through all
the tools, materials, in the work area and keeping only essential
items. Everything else is stored or discarded.
Seiton: Sorting: Focuses on the need for an orderly workplace.
Orderly in this sense means arranging the tools and equipment
in an order that promotes work flow. Flow is very important that
each step is in the correct place at the correct time.
Seiso: Shine: The need to keep the workplace clean as well as
neat. Cleaning is a daily activity. At the end of each shift,
the work area is cleaned up and everything is restored to its
place.
Seiketsu: Standardizing: This refers to standardized work practices.
It refers to more than standardized cleanliness this means operating
in a consistent and standardized fashion. Everyone knows exactly
what his or her responsibilities are.
Shitsuke: Sustaining: Refers to maintaining standards. Once the
previous 4S's have been established they become the new way to
operate. Maintain the focus on this new way of operating, and
do not allow a gradual decline back to the old ways of operating.
Alternative terms are used for the five S's. These are "Sort,
Straighten, Shine, Systemize and Sustain". "Standardize"
is also used as an alternative for "Systemize". Sometimes
"Safety" is included as 6th S. Additional practices
are frequently added to 5S, under such headings as 6S, 7S. The
most common additional S is for Safety program which is very important
and follows right along with the whole process. The 5S methodology
has been adopted into a variety of organizations from small business
to Fortune 500 companies. All companies implement the 5S's in
the hope to improve productivity and performance.
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